products

PP Multifilament Yarn Multifilament monocolor & tricolor yarn

Monocolor

- PP BCF monocolor yarn

- PP Friese monocolor yarn

- PP Heat-set monocolor yarn

- PP Twisted monocolor yarn

Tricolor

- PP BCF tricolor yarn

- PP Friese tricolor yarn

- PP Heat-set tricolor yarn

- PP Twisted tricolor yarn

Difference

Difference between Tricolor and Monocolor is that monocolor consist of one colour and tricolor can consist 3 different colour.

The yarn, which is produced by dividing the number of filaments of the yarn into 3 equal parts and producing the divided filaments in 3 different colors, is called tricolor yarn. This tricolor yarn, consisting of 3 colors, that creates a melange effect on the carpet.

Characteristics

Raw material	Polypropylene
Dtex (Decitex)	1000-4000 (According to demand)
Filaments	188-400 (According to demand)
Color	According to demand
Production capacity	450 ton/month
Packaging	stretched on palettes
Coil weight (kg)	2-5
Coil diameter (mm)	74

PP BCF Yarn Yarn qualities for Carpet Industry

Yarn Testing & Quality procedure

ADAS ensures quality checks at each level of production and delivery and carry out following quality checks in carpet yarn manufacturing:

1	Yarn count verification
2	Elongation / Tenacity properties
3	Anti-Static test
4	Shrinkage & Crimping properties
5	Colour matching
6	Loop & Cut Side checking
7	Lace (Interlacing nips) Count verification
8	TPI (Twist per inch) check
9	Twisted Yarn count verification

PP BCF YARN TYPES AND USE

There are mainly three types of yarn qualities used in carpet industry:

PP BCF Yarn
PP BCF Straight Heat Set Yarn
PP BCF Frieze Heat Set Yarn

We offer PP BCF yarns in Monocolor and Tricolor in wide range of Decitex (1000-4000) & Filaments (144-180).

BCF yarn stands for Bulk Continuous Filament which is one long continuous strand of filament produced through specialized extrusion process used for manufacturing of carpet & rugs.

The BCF yarn made with polymer Polypropylene (PP) is called PP BCF Yarn.

PP fibers are similar to natural Wool and soft almost same as Nylon and has economical advantage over Wool and Nylon.

Production

BCF	A little twist should be given so that the filaments, which have gained the necessary volume and softness by texturing, can come to a full yarn form under normal conditions. In the BCF yarn production technique, these are yarns that are made by interlocking instead of twisting to be given, and by entangling a filament bundle at certain points, and in this way, a bulk yarn structure is obtained.
FRIESE	These are the yarns that are formed as a result of the twisted yarn being compressed by the compression method without going into the fixation process, providing the necessary curling and then steaming it into a wavy state.
HEAT SET	It is a yarn that is permanently shaped by applying heat with or without steam in order to fix the twist in fixed, high twist, multiply yarns, to add strength, to prevent static electricity and to ensure that the yarn can work comfortably.

PP BCF YARN USES

carpets
rugs
mats
runners and stair carpet
prayer carpets
automotive mats
upholstery fibers for underlays
non-woven flooring carpet tiles

Advantage of Polypropylene(PP) BCF YARN

PP is a very light material as compared to other natural and polymers grade synthetic fibers. It has specific gravity of 0.90 compared to other fibres such as Viscose (Rayon) – 1.50, Polyester- 1.38, Cotton-1.54, Nylon-1.14, Wool-1.31, Acrylic- 1.17 and for Silk -1.33. Specific gravity of PP is less than the water ( 1.00) and its wide availability and cost economics makes it suitable for carpet & rug industry.

Viscose (Rayon)	Polyester	Cotton	Nylon	Wool	Acrylic	Silk
1.50	1.38	1.54	1.14	1.31	1.17	1.33

Apart from above, the other advantages of PP BCF yarn are:

Highly stain resistant
Durability
Colour Fastness as master batch is blended with polymer during extrusion
High Fraying / Shedding resistance
High water resistance
High infestation resistance
Easy to clean

Knitted Fabric

Single Jersey

Single jersey is the most popular of knitted fabrics. Weaving loops in single jersey is a single cross knitted weave. The single jersey fabric has a front and reverse sides, visually different from each other. So, the front side is formed by looped columns, and the reverse-needle arcs and broaches.

What can be sewn from single jersey:

T-shirts, short, skirts, pyjamas, shirts, open sundresses and dresses, tunics and short-sleeve shirts.
Men’s and women’s underwear.
Single jerseyis pleasant to the body and comfortable.
Due to the high breathability and hygiene of single jersey, sew clothes for sports and fitness, for sewing children’s clothing.

Combined knitted fabric (single jersey and pique)

Knitted fabric that includes in self characteristics of single jersey and pique. Provides high breathability at the same time stores the same size within time.

Characteristics of knitted fabrics:

Ne 30/1 (according to demand)
100% cotton (according to demand)
Unpainted (huck) knitted fabric (according to demand)
Width: 1- 1.20 meter
Production capacity 150ton/month